ISO 9001:2015 certified precision sheet metal fabricator of custom metal parts, enclosures, panels, brackets, chassis, weldments, racks, cabinets, consoles, housings, card guides, EMI/RFI shielding cans, grounding contacts/clips, terminals, connectors and filters. Capabilities include CNC machining, laser cutting, turret punch pressing, CNC forming, resistance and fusion welding, grinding and polishing. Metals worked include aluminum, steel and stainless steel, beryllium copper, brass, bronze, nickel and nickel alloy. Laser cutting is available for materials up to 4 ft. x 4 ft. with thicknesses of 3/8 in. Finishing services include deburring, polishing, painting, plating, anodizing, silk screening, passivation and heat treating. CAD/CAM prototype design services are also available with in-house rapid machining and tooling for prototyping in low to high volumes. Industries served include aerospace, audio and video equipment, automotive, communications, computer, electronics, food dispensing and storage, medical equipment, military and government, contracting and telecommunications.
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Metal fabrication involves design, cutting, bending, and assembling of sheet metals for use in various industries including HVAC (heating, ventilation, air conditioning), appliances, and medical.
The design phase will involve prototyping. Before going into production with a large run, a sample prototype of the finished product is produced for evaluation first.
In many cases, the finished product may need to be produced to very high tolerances. That means that if the specification calls for dimension to be 40 +/- 0.1 millimeter, then the finished dimension must not deviate from true by more than 0.1 millimeter in either direction. For obvious reasons, higher or tighter tolerances are more difficult and hence more costly.
Sheet metal fabrication shops take raw material that may be aluminum, steel, copper, or brass and cut them to specification. The most common cutting method is shearing, also known as die cutting. Specialized saws such as band saws and chop saws are also used. In modern shops, you will find computer numerical control (CNC) torch cutting tables known as burn tables. These torches are traditionally powered by natural gas. But now plasma, lasers, and even water jet cutters are being used. These advanced cutters are actually robots with cutting heads that can move in three dimensions around the sheet metal. The robots movements are pre-programmed into the computer using computer-aided design (CAD) and computer-aided manufacturing (CAM) software.
After cutting, the design may call for punching, rolling, and bending. The sheet metal is bent into exact angles using hydraulic press brakes which can also be robotic. Sometimes machining may be needed. This involves using smaller metal lathes, mills, and drills for more intricate pieces.
A large part of metal fabrication involves welding and assembly. Welding methods include manual metal arc welding, to traditional tungsten inert gas (TIG) welding, to advanced technologies such as 3-D laser welding. Laser welding has the benefit of being able to produce consistent welds at faster speeds and with a more attractive finished appearance.
Depending on the specification of the customer, the assembled product may be sandblasted, primed, and/or painted. The fabricated product is then inspected and shipped.
Metal Fabrication Suppliers
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FZE Manufacturing Solutions
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ISO 9001:2008 certified sheet metal fabricator. Capabilities include fully-automated CNC laser cutting, CNC punching, CNC panel bending and 5-axis laser welding along with conventional fabricating processes. Services include product development, rapid prototyping and inventory management. Markets include OEMs in a range of industries including medical, office furniture, HVAC, appliance and food service equipment. Materials include carbon steel, stainless steel and aluminum up to 3/8 in. thick.
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Metal fabrication services specializing in custom exhaust products. Available manufacturing capabilities include MIG, TIG and spot welding, CNC mandrel bending, end forming, brazing, notching and laser cutting services. 6-axis robotic MIG welding is available for high-volume weldments. Tube ends can be flared, flattened, swaged, beaded or formed with a Victaulic groove. Works with steel, stainless steel, aluminum, brass and alloy tubing materials from 1 to 3 1/2 in. OD. Also capable of laser cutting up to 1/2 in. stainless steel plate. Private label services are offered. Meets Mil-Spec, AMS, ASTM and ASME standards. Made in the USA.
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Precision metal fabrication services. Plasma cutting, laser cutting, sawing and shearing, CNC turret punching, forming and rolling services are available. Materials handled include aluminum, carbon steel, stainless steel and coated steel. Capabilities include MIG, TIG and resistance welding, metal finishing, painting, prototyping, high volume production, assembly, packaging and reverse engineering. Fabrication services are available for aerospace, agricultural, architectural, automotive, construction equipment, dock products, original equipment manufacturing, medical, mining, power generation and transportation industrial applications.
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Precision sheet metal fabrication services for the utility, data center, retail, renewable energy, telecom-broadband and security industries. Works with stainless steel, aluminum and light metal. Capabilities include stamping, forming, blanking, die cutting, drawing, CNC machining, punching, shearing, bending, joining, welding and powder coating. Outdoor, indoor, self-service, polished, digital signage, double and single door, control panel, electrical and safe enclosures, cabinets, chassis, racks and self-order, menu board, point of sale, retail, bill payment and way finding kiosks can be manufactured. Designing, engineering, high-volume production and prototyping services also available.
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ISO 9001:2015 certified. Precision metal fabrication services for aluminum, brass, carbon steel, copper, iron, nickel, magnesium, stainless steel, tin and titanium. Capabilities include press brake forming and bending, plate rolling and shearing, plasma cutting, punching and welding of parts and components. Additional services such as metal finishing, mechanical beveling, painting, galvanizing, weld assembly, kitting and packaging also provided. Available in prototype to production runs. Suitable for truck crane, wear part, frame rail and boom component applications. Serves the aerospace, mining, agricultural, mining and contract manufacturing industries. AWS-D1.1 certified.
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ISO 9001:2015 certified large component metal fabrication services including metal stamping, fabrication, welding, metal finishing, and steel slitting. Materials worked with include steel, stainless steel and aluminum materials. Various other capabilities include laser cutting, press brake forming, plasma cutting, turning, milling, high speed drilling, tapping, boring, slotting, reaming, broaching, threading, and others. Industries served include agriculture, lawn and garden, heavy truck, construction, hardware, automotive, engine and transmission, and consumer products. Lean manufacturing capable. Kanban delivery programs available.
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Precision sheet metal fabrication services for banking, gaming, telecommunication, electronics, military and medical industries. Capable of producing parts up to 120 in. length with tolerance up to +/-0.001 in. Works with aluminum, stainless steel, galvanized, cold and hot rolled steel. Capabilities include laser cutting, CNC machining, forming, MIG, spot and TIG welding, punching, polishing and finishing. Additional services such as assembly, pad printing, painting, plating, silk screening and storage offered. Prototype, short to medium run and low to high volume production. JIT delivery available.
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Custom precision metal fabrication including sheet metal stamping, CNC machining, casting (die, sand, precision), forging, tube rolling, gear hobbing, and extrusion. Secondary operations include plasma cutting, laser cutting, water jet, sawing, shearing, milling, turning, lathing, shaping, grinding, lapping, MIG, TIG and resistance welding, polishing, anodizing, electroplating, powder coating, metal finishing, painting, prototyping, assembly, packaging, robotics, and reverse engineering. Materials used include aluminum, carbon steel, stainless steel, copper, brass, nickel, zinc, iron, magnesium, titanium, and other metals. Prototype and low to high volume production runs offered. Serving many different industries with offshore contract manufacturing, automation, OEM/ODM, engineering, product development, prototyping, pilot production, quality assurance, and supply chain management services. Meets ASTM, ANSI, D2000, REACH, NSF, ISO, RoHS, WEEE and IPC 1752-1, AS9100D, UL as required.
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ISO 9001:2015 certified carbon steel, aluminum and stainless steel production fabricating services. Core capabilities are high-speed laser cutting, press brake forming, welding and finishing. Welding services include MIG, TIG, Projection and Spot. Services such as saw cutting, vibratory deburring, machining, powder coating, plating, screen printing, assembly, kitting and packaging are also available. Industries served include commercial vehicle, food equipment, appliance, industrial equipment, military, custom electronics and agriculture.
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Fabrication services of aluminum, beryllium, brass, bronze alloys, carbide, carbon steel, cobalt, copper, sheet metal, iron, lead, magnesium, molybdenum, nickel, palladium, tin, titanium, tungsten, zinc, galvanized steel, galvannealed steel, stainless steel and steel materials. Capabilities include punching, shearing, laser or saw cutting, milling, drilling, reaming, boring, honing, turning, threading, tapping, rolling, forming, welding, stamping and assembly. Prototype, low to high and short to long run production volume are available. Rush and emergency services are offered. Serves the aerospace, agricultural, architectural, automotive, construction, defense, energy, HVAC, electrical, marine, medical, military, transportation, chemical, pharmaceutical, food and beverage industries. Blanket orders are accepted.
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Special Products & Mfg., Inc.
Rockwall, TX Custom Manufacturer*, Finishing Service Company, Turnkey Systems Integrator
$25 - 49.9 Mil
1963
100-199
Custom precision metal fabrication services. Product specialties include UL® certified NEMA enclosures for various environmental conditions. Capabilities include punching, shearing, laser cutting, bending, machining, press brake forming, and welding. Materials worked with include mild steel, stainless steel, aluminum, brass, and more. Production volumes range from prototype to 10,000 pieces annually. Contract options include discrete orders, blanket orders, quarterly buys, and annual contracts. Value added services include inventory management, rapid prototyping, process development, design for manufacturability, inspection, supply chain management, transportation, and logistics. Industries served include aerospace, automotive, defense, electronic, electrical, entertainment, food and beverage, health, industrial automation, machinery, medical, oil, energy, power, sporting goods, telecommunications, transportation, and more.
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ISO 9001:2015 certified large custom manufacturer of metal components and assemblies. Large format fiber laser cutting up to 8 kW and 10 x 30 ft. work envelope. Press brakes up to 1500 tons and 30 ft. long. Twin high definition plasma cutting with beveling with 12 x 70 ft. table. Large weld bays with 20 ton cranes. All welders certified to a minimum of AWS D1.1. Fully integrated 200,000 sq ft. facility with large shot blast room and temperature controlled paint room. Works with full range of materials from Domex®, Strenx®, Hardox®, T-1, to stainless and aluminum.
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Metal fabrication services. Capabilities include coining, swaging, compound die, forming, piercing die, and progressive die stamping. Materials worked with include aluminum, beryllium copper, brass, carbon steel, copper, magnesium, nickel, nickel alloy, and stainless steel. Coiled, flat, extruded, thin, tubing, wire, coated, perforated, and polished material forms can be worked with. Capable of manufacturing parts up to 96" in length, 48" in width, and 0.25"-0.5" in thickness within a tolerance of +/- 0.0005". Production volumes range from prototype to high volume. Industries served include aerospace, agriculture, automotive, appliance, communications, commercial, consumer goods, construction, electronics, solar and wind energy, furniture, medical, military, semiconductor, and telecommunications.
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ISO 9001:2015 certified. Fabrication services for metals such as steel, stainless steel, bronze, copper, iron, nickel and titanium. Capable of cutting parts up to 10 in. length and 1/4 in. thickness. Capabilities include forming, laser cutting, punching, rolling, shearing and stamping. Prototype and low to high volume production. Serves the aerospace, electronic, architectural, chemical, dental, marine, medical and military industries. Meets ANSI, ASME, ASTM and AWS standards. RoHS compliant.
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Precision metal and sheet metal fabrication services. Metal stamping, laser cutting and contract manufacturing services are available. Materials handled include carbon steel, stainless steel, aluminum, copper, beryllium copper, phosphor bronze, Berylco®, nickel silver and brass. Cabinets, chassis and formed parts can be fabricated. Capabilities include prototype and short run production, engraving, etching, deburring, tapping, drilling, welding, reaming, machining, countersinking, plating, riveting, sanding, painting, heat treating, polishing, marking, passivating, powder coating and assembly.
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Exotic metal fabrication services including precision, contract and prototype fabrication. Capable of handling parts up to 12 ft. length, 40 in. width and 3/16 in. thickness with +/-0.005 in. tolerance. Materials include alloys, aluminum, brass, bronze, copper, Hastelloy®, Inconel®, molybdenum, Monel®, stainless steel, steel, titanium and tungsten carbide. Capabilities include bending, machining, counterboring, countersinking, tapping, cutting, forming, punching, sawing, shearing and welding. Additional services include anodizing, bead blasting, deburring, finishing, painting, plating, polishing, powder coating and silk screening. Various industries served include architectural, automotive, oil and gas, medical, computer and semiconductor. Made in the USA.
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The company maintains a Quality Management System (QMS) that is AS9100:2016 and ISO 9001:2015 certified., and is a certified Woman-owned (WBENC) custom manufacturer of aluminum precision stampings, washers, spacers and shims. Fabricator with capabilities including handling material thickness from .005 in.-.190 in. (varies by material), blank size of 12 in. x 12 in. & draws of 8 in. dia. & 3 in. deep. Materials used include steel, brass, copper, nickel silver, stainless steel, aluminum & non-metallic materials such as ABS, acetal, polyester, nylon, nylon MD, polycarbonate, fiber, polyethylene & various phenolics. Also available secondary operations including deburring, tapping, reaming, counterboring, spot facing & welding. Over 32,000 non-standard size washers & spacer sizes available. JIT delivery.
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ISO 9001:2008 certified custom large component metal fabrication services. Materials such as carbon steel, stainless steel, tool steel, mild steel, aluminum, copper, brass, bronze, ferrous materials, non-ferrous materials & high strength alloys are used. Capabilities include laser & plasma cutting, manual/robotic forming, resistance, spot & robotic welding, turret punching, CNC machining, tube rolling & bending, punch press stamping, assembly & testing. Products for use in construction, telecommunications, electronics, gaming, transportation, health & fitness & alternative energy & elevator applications can be fabricated. JIT delivery & Kanban services are available.
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Precision sheet metal fabrication services for electronics, telecommunications, robotics, aerospace, medical, military, transportation and manufacturing industries. Capabilities include shearing, punching, sawing, rolling, forming, bending, welding and plasma or laser cutting. Plasma cutting services are suitable for conductive materials such as steel, brass, titanium, copper and aluminum. Secondary services such as bead or sandblasting, painting, powder coating, lapping, grinding, heat treating, anodizing and assembly are provided. ITAR registered.
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Metal fabricating services for industrial products. Materials handled include aluminum, stainless steel & carbon steel. Capabilities include product engineering & prototype to production. Laser cutting, waterjet cutting, welding, drilling, tapping, punching, shearing, sawing, tube bending, assembling, grinding, polishing, painting, finishing & packaging services are available. Markets served include aerospace, agriculture, architectural metals, construction, container, conveyor, electronics, foods, hydraulics, locomotive, machining tool, medical & scientific research, metrology, motor sports, nuclear, office equipment, pharmaceutical, printing, power tools, refrigeration, tool & die & transportation. ISO 9000 compliant.
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ISO 9001:2015 certified contract manufacturing, including aerospace, metal fabrication, & tumbling services. Design, fabrication & full service manufacturing of parts, sub assemblies & finished assemblies packaged & shipped. Fabrication includes CNC tube bending, fabricating, & rolling, CNC laser cutting of tubing, sheet, & plate, MIG, TIG spot & robotic welding, CNC machining, sheet & plate fabrication, powder coating, zinc & chrome plating, e-coat, wet paint & marking available. Custom packaging & kitting including bar coding, hardware & instructions. ISO certified QC & inspections.
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Metal fabrication services for sheet, tube, angles, channels, and bars. Capabilities include on-site welding, waterjet, laser, and plasma cutting, rolling, bending, and boring services. Materials worked with include steel, stainless steel and aluminum. Suitable for commercial and industrial applications. ASME and AWS certified.
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Swaging, machining, & forming services for aircraft & commercial use. Steel, aluminum, titanium, copper & steel alloys.
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Precision metal fabrication services for aluminum, brass, bronze, copper, iron, lead, stainless steel and steel. Capable of fabricating parts from 1 to 120 in. length, 5 to 120 in. width, 5 to 60 in. height and 0.03 in. tolerance. Material thickness ranges from 0.03 to 3 in. Methods include bending, cutting, extrusion, laser welding and sawing. Additional services such as assembly, electroplating, embossing, etching, painting and polishing provided. Prototype and low to high volume production offered. Serves the advertising, automation, biomedical, pharmaceutical, dental, commercial, electronics, marine, optical and other industries. Blanket orders, AutoCAD and SolidWorks® files accepted. Lean manufacturing capable. Meets Mil-Spec and TS standards. Six Sigma certified. JIT delivery.
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